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مجموعه ماشین آلات وکیوم و استرچ پالت مجموعه ماشین آلات شرینک پک مجموعه ماشین آلات دوخت پلاستیک

SHRINK PACKAGING AND STRETCH WRAPPING پي دي اف چاپ ایمیل
نوشته شده توسط Administrator   
چهارشنبه ، 4 فروردين 1389 ، 12:36

SHRINK PACKAGING AND STRETCH WRAPPING

بسته بندی شرینک و استرچ کش 

بسته بندی شرینک پک Among the specialised plastic packaging systems, shrink packaging or commonly known as shrink WRAPPING and stretch WRAPPING are very common and widely used. Though there are some apparent similarities in the two systems, in overall analysis, they are considered to be totally different in terms of material and operation. 

در میان سیستم های بسته بندی پلاستیکی تخصصی ، بسته بندی شرینک  که معمولا به عنوان شرینک کششی و استرچ کش شناخته شده بسیار معمول است و به طور گسترده ای استفاده می شود. اگرچه بعضی از شباهت ظاهری در دو سیستم وجود دارد ، در تجزیه و تحلیل کلی ، آنها کاملا از نظر مواد و عملکرد متفاوت در نظر گرفته می شوند.

In the case of shrink WRAPPING, shrink film is used as the basic material and heat forms an important part of the operation, whereas, in the case of stretch WRAPPING, stretch film is used as the basic material and no heat is applied during the operation. Shrink WRAPPING is done in 3 or 4 stages,namely:

در مورد شرینک رپ، فیلم شرینک به عنوان مواد اولیه استفاده میشود و فرم های (شکل) حرارتی یک بخش مهمی از عملیات استفاده می شود ، در حالی که ، در  مورد استرچ کش، فیلم استرچ استفاده می شود به عنوان مواد اولیه و بدون حرارت در حین عملیات بکار گرفته میشود. شرینک کششی معمولا در سه یا چهار مرحله انجام میشود، به نامهای :

·        WRAPPING (sleeve WRAPPING or over-WRAPPING(

·         sealing (necessary only for over-WRAPPING(

·          shrinking (with application of hot air), and

·         Cooling

_  پیچیدن لفاف یا پلاستیک دور بسته

_ دوخت یا چسباندن

_ شرینک کردن

_ خنک کردن

Stretch WRAPPING is done only in two stages, namely,WRAPPING and sealing (most of the time even without asealer(.

استرچ کشی فقط در دو مرحله ، انجام می شود ، به نامهای ، کشش و پیچیدن لفاف یا پلاستیک ( اکثر اوقات حتی بدون استفاده از دوخت برای بسته بندی )

.However, in many packaging applications, both the systems are considered as alternative to each other. These systems are mainly used for unitisation, but sometime they are also being used as primary packaging system. Both the systems are used for bulk packaging as well as retail packaging.

با این حال ، در بسیاری از کاربرد های بسته بندی ، هر دو سیستم به عنوان جایگزین  یکدیگر در نظر گرفته میشوند. این سیستم های عمدتا برای   unitisation استفاده می شود ، اما گاهی آنها همچنین به عنوان سیستم اولیه بسته بندی استفاده می شود. هر دو برای سیستم های بسته بندی فله استفاده می شود و همچنین به عنوان بسته بندی خرده بار.

جهت دریافت ترجمه کامل مقاله با ایمیل این آدرس ایمیل در مقابل هرزنامه ها محافظت می شود. برای مشاهده آن ابتدا باید جاوا اسکریپت را فعال کنید. تماس بگیرید.

 In fact, both the systems are now being used for some major applications like sleeving for labelling on various containers or sealing, besides    WRAPPING.

For both the packaging systems, material plays an important role, because without the correct material, proper shrink or stretch WRAPPING may not be possible. It is therefore, absolutely essential for anyone involved with the subject to either learn about the technical specification of the materials or work very closely with the material supplier, preferably both.

Plastics used for Shrink / Stretch WRAPPING

Shrink and stretch WRAPPING can be quite complex in their structure. Most of the packaging films that are used for shrink   and stretch WRAPPING are from the polyolefin range. These are materials produced from oil based chemicals by what is called a polymerization process, whichbasically means getting the right molecules and atoms to club together in a way that is required or desirable for a particular application. The most common plastic materials are polyethylene, polypropylene and poly vinyl chloride.

Polypropylene is comparatively less used in shrink and stretch WRAPPING, because it is slightly harder than the other commonly used materials. It has a higher melting temperature and is less stable when shrinking. However, many over-WRAPPING machines use polypropylene and some can be put through a shrink tunnel to give a slight tightening effect.

PVC is a dense material. As most polymers are sold by weight and there has been ecological pressure in Europe and America against its use, sometime use of PVC is restricted. However, it is STRETCH packstill considered to be a common material in India, when clarity is an important selection criterion, particularly for consumer packaging.   

Polyethylene is the most commonly used material for shrink and stretch WRAPPING because it is relatively cheap and can be produced in a range of different densities and modified with additives to perform many functions.

The vast majority of shrink film is LDPE and some of the more sophisticated films have blends of LLDPE as well. Sometimes a little quantity of HDPE material is also added.

For selection of plastic material, besides type of plastics, the yield of the film is also important to be considered from the economy point of view. The yield means the area obtained or number of square meters of film converted from a kilogram of material of a given thickness or gauge.

The gauge may be expressed in micron (0.001 mm), mil (an American terms for thousandths of an inch i.e. 0.001 inch) or simply gauge, which is the old British system where 100 gauge equals one thousandth of an inch. The co-relation of both the systems of measurement of thickness is 25 micron (or 0.025 mm) equals 100 gauge (or 0.001 inch).

For shrink film, the next important factors considered are the shrinkage and the slip of the film. Shrinkage means the percentage shrink in the machine direction, i.e. along the reel of the film, and also in the transverse direction, i.e. across the reel of the film. The slip can be of different types – high, medium or low depending upon how much slippery property in the film is required from the operational point of view. Usually, low slip is desirable.

بFor shrink WRAPPING small packs at high speed, particularly for consumer products or display purposes, PVC or specially modified Polyolefin may be used. The “high shrink films” are crystal clear but generally expensive.

For stretch WRAPPING, majority of films are modified linear low density polyethylene (LLDPE), often three-layer extrusion with “tackifier” added to make them sticky on either one or both sides. Some PVC films are also used.

 

Plastic Films Used

In short, following plastics films are commonly used for shrink and stretch WRAPPING:

Polyethylene

Used almost exclusively or as a combination of LDPE + co-polymers EVA (ethylene vinyl acetate) or EEA (ethylene ethyl acrylate).

Copolymer Modification: LDPE is sometimes modified by addition of EVA and EEA (up to 8%). EVA is approved by US-FDA for direct contact with food. EEA is approved up to 7% for direct contact with food. However, Vinyl Acetate (VA) or Ethyl Acrylate (EA) content is normally restricted to 3-4%.

Irradiated polyethylene film containing EVA, shrinks strongly in boiling water and is generally used for WRAPPING chickens.

In the form of mono-layer or 3/5 multi-layer, 3 layer wide shrink films of HM-HDPE (rolls/bags), LLDPE (rolls), etc. are available for palletized goods; Diameter > 5m and Lay Flat Width (LFW) > 10m; Film shrinks in area and increases in thickness. This is usually used for protection of industrial products from dust, contamination, rain, etc. Heat required for shrinking PE film: about 200°C for 100g film and 300°C for 500g film.

PVC and PP

Used for foodstuffs (e.g. meat and vegetables). Both are also used for non-food applications, where increased transparency and gloss justify the increased price in comparison with LDPE.

 Manufacturing of Shrink Film

Almost all plastic films shrink to some extent. In most packaging applications, dimensional stability is desirable and shrinkage is considered to be detrimental. However, in some packaging application, controlled shrinkage is deliberately used for certain objectives to be fulfilled.

For example, shrink film is used to pack products with a tight pilfer-proof wrap over carton and boxes, so as to utilize number of packs or items on pallet, etc. A variety of shrinkable films have been developed to meet the requirements of many different end-use applications.

Heat-shrinkable film is made by stretching or orienting a conventional film at a temperature close to its softening point (i.e. Tg) and then quenching or freezing the film in the oriented state. The film that undergoes a special stretching and cooling process, causes an orientation in the film and introduces frozen-in shrinkage stresses, which can be given hot air treatment or infra-red radiation.

Figure 1 shows a schematic representation of a single long-chain polymer molecule in the  relaxed and considerably curled state that is characterised in an un-oriented film.ماشین سازی سپهر حمید

If the same film is stretched i.e. uni-axiallyoriented in one directionwhile it is heated, randomly twisted and intertwined molecules line up as shown in figure 2.

 

However, if the film isstretched not only in the machine direction, but also in the بسته بندی استرچtransverse direction, there will be some orientation of molecules at  intermediate angles, but the majority will line up as depicted.

Generally, orientation is imparted by blown-film extrusion process or ontenter frames.

When the film is quenched after orientation, the molecules are “frozen” in the oriented position, but they still ‘remember’ their original shape or regain their memory to return to that shape if the film is reheated or exposed to the orienting temperature. When this does happen, obviously the film shrinks around the product.

Stretch Film

Stretch film is defined as stretchable, elastic, continuous thin plastic film, which is stretched and wrapped around one or more items to protect them from the environment or unitize for handling, storage or shipping. Stretch film is also used to some extent for bundling smaller units and lumber. They are also used for super market tray wraps.

In general, stretch film means a collective name for all types of plastic films, which are wrapped round a package under some form of mechanical stretching. It is a film, which can be cold-stretched in longitudinal and transverse directions without application of heat and which when stretched round a pack maintains a tension for a long period. A strong degree of transverse orientation gives stretch film a good extensibility in longitudinal direction and an increased total strength.

Stretch films entered the market in the early 1970s as a replacement for shrink wrap, used to unitize non-returnable glass bottles, pet jars in a tray, etc. The most common type of stretch film is the ‘cling’ type which is easy to use since the WRAPPING is completed by cutting the film between the load and the film roll and merely wiping the loose tail of film against the load. The film to film adhesion i.e. بسته بندی شیرینگ پک

cling, holds the tail in place. Other less common way of attaching the film tail are adhesives, heat sealing, mechanical fasteners and tying.

 

Advantages and Disadvantages of Stretch Wrap

Advantages

بCompared with shrink film and bags, stretch WRAPPING affords large energy saving and does not require the availability of fuel. Compared withshrink bags in particular, it simplifies inventory.

Compared with strapping,stretch WRAPPING eliminates the need for corner boards and prevents cutting or crushing of the load, since the load-holding force is adjustable and distributed over the film width. Stretch WRAPPING offers better protection from hostile environments and clear, tinted, or opaque films are available for product identification or pilfer protection.

 Compared withboth shrink films and strapping, stretch films are better suited to withstand shock and vibration owing to their elasticity and memory.

Disadvantages

Stretch wraps generally have less moisture resistance than shrink bags, but a top sheet can be dropped over the top of the load for added protection before stretch WRAPPING. The cling property that makes stretch WRAPPING possible, can also promote load-to-load stickingand abrasion.

Stretch films cannot be used to compress a pallet load in the vertical direction since it has its primary holding force in the direction of wrap, i.e. horizontal.

Important Material Properties of Shrink / Stretch Film

Low Melt Flow Index (MFI) for PE film (e.g. 0.1 to 0.6) indicates high melt viscosity, which in turn depends upon the fact that the material is composed mainly of long-chain molecules i.e. has a higher molecular weight. Therefore, low MFI of LDPE gives a logical guarantee for high film strength, often a prime requirement for WRAPPING goods or pallet loads.

As MFI has direct relevance to orientation, stretch properties, strength, etc., shrink / stretch films are divided into 3 MFI classes:

•  MFI < 0.6 : For heavy goods and pallet loads

   0.6 < MFI < 1.0 : For lighter packages where high transparency is valued more than the maximum strength

MFI > 1.0 : For applications, where strength is of minor importance; used for textiles and such products where a weak shrinkage force is desirable.

Table 1 gives the comparison of performance of various shrink films. The typical properties of the shrink films are given in Table 2.

TABLE 1

Performance Comparison of Shrink Films

shrink films 

 

TABLE 2

Typical Shrink Film Properties

film stretch

 

Advantages of Polyolefin Film

Strength and Safety of Packs

Durable and tear-resistant with tough seals

Neither easily embrittles during packing and delivery nor discolours with ageing

   Strong and flexible packing that ensures tight pack even at 

  refrigerator and freezer temperatures

Excellent wrap around multipacks and uneven or irregularly shaped product

 Perfects shapes due to high shrinkage

Ensures consistent and uniform sealsHigh Shelf Appeal

High gloss and clarity of added pack value and visual appeal

 Provides tamper evidence and tamper resistance

Excellent printability for added appeal

Increased Profit and Productivity

 Reduces packaging cost by as much as 50% or more

 Cheaper than other substitutes like carton and packaging (WRAPPING )

 paper

Absence of acids, which corrode machine and sealing wire, thus saving on maintenance costs

 Ease of processing on manual, semi-automatic or automatic shrink-WRAPPING machine.

Environment Friendly and Safety to User

Polyolefin films are free from toxic and odour during processing

Approved for direct food contact by the USDA and FDA in United State of America, Canada and Europe

Comparison of Shrink WRAPPING and Stretch WRAPPING

Table 3 compares differences of Shrink WRAPPING and Stretch WRAPPING systems.

TABLE 3

Comparison of Shrink WRAPPING and Stretch WRAPPING

مقایسه شرینک و استرچ

 

Differences in shrink and stretch wrap for tray packaging are compared in Table 4. Similarly shrink bags and shrink rolls for tray packaging are compared in Table 5.

TABLE 4

Comparison of Stretch Wrap and Shrink Wrap for Tray Packaging

مقایسه شیرینگ و استرچ

 

TABLE 5

Comparison of Shrink Bag (Pouch) and Shrink Roll

for Tray Packaging 

شیرینگ پک

 

Cost comparison of various systems of Stretch and Shrink WRAPPING with CFB box packaging is given in Table 6.

TABLE 6

Example of Cost Comparison of Three Alternatives forPackaging of Jars

 CFB Box Packaging

 

ماشین سازی سپهر حمید

 

Shrink Wrap on Tray Packaging

ماشین سازی سپهر حمید

Stretch Wrap on Tray Packaging

 ماشین سازی سپهر حمید

 

Item Cost of CFB Cost of Stretch WRAPPING Cost of Shrink WRAPPING

 

Shrink and Stretch Sleeving

During the past decade, the growth of sleeving has been quite significant. Earlier, sleeving was mostly used for cosmetics, toiletries and personal care product applications. Currently, however it is used for many food packaging applications, including drinking water and other drinks.

Plastic sleeves are basically of two types:بسته بندی توت فرنگی

Stretch sleeves

Shrink sleeves

Stretch sleeve labels are usually manufactured from LDPE, PP and PVC in a tubular form and then flattened and rolled. Depending upon the type of application, machine used, the sleeve manufacturer may need to incorporate perforations between the adjacent sleeves, which helps to separate from one anotherin order to form the individual sleeves, immediately prior to application to the containers. This separating action takes place as a result of differential speeds within the sleeve transfer station.

The specially designed stretching mandrels open up the sleeves before they are transferred down onto the container. Then the stretch sleeves conform to the contours of the containers.

From the marketing perspective, it is advisable to have cut-off knives as an alternate to perforation, which may result in improper upper and lower edges of the sleeve.

A typical film thickness for stretch sleeves is 55-70µ and application speeds up to 800 containers/ min. are possible, depending upon the type of machine.

بسته بندی شیررینک نوشابهAs, unlike shrink sleeves, no heat is used, stretch sleeves can be used for applications for a diverse range of plastic containers. This technique is particularly suitable for chilled products like fruit juices where the container is likely to change shape during filling or subsequent storage. Stretch sleeves are generally used on round containers, where the graphics do not require any form of orientation with regard to the geometry of the containers. However, it is possible to orientate the print as is necessary for square or other non-round plastic containers.

The method of manufacture, reel feed and application for shrink sleeves are almost similar in many respects to those for stretch sleeves. The main difference is, of course, the fact that heat is necessary in order to create therequired degree of shrink to ensure that the sleeve  conforms totally to the profile of the containers being labelled, without any evidence or wrinkling or distortion of the graphics. If the plastic film needs to be shrunk by varying degrees in different areas of the container profile, then the original design of the graphics need to take into account the subsequent shrinking operation.

One of the biggest advantage of shrink sleeve labels is their ability to provide 360° graphics around very unusual pack shapes. In addition, shrink-sleeves can serve a dual role, firstly being the products label andsecondly providing a seal or tamper evident device. In such cases, the sleeves are designed to encompass all or most of the body area of the containers and in addition, to particularly encapsulate closure area also.

The most common material for shrink sleeves is PVC, but OPP, PET and oriented polystyrene sleeves can also be used.

In conclusion, it can be said that plastics with the application of shrink and stretch technology have not only made the WRAPPING systems more efficient and cost effective, but also made significant inroads in the arena of consumer packaging, particularly in terms of shrink and stretch sleeving.

http://www.sepehrhamid.com/

منبع :     www.envis-icpe.com

جهت دریافت ترجمه کامل مقاله با ایمیل این آدرس ایمیل در مقابل هرزنامه ها محافظت می شود. برای مشاهده آن ابتدا باید جاوا اسکریپت را فعال کنید. تماس بگیرید.

آخرين ويرايش : جمعه ، 22 بهمن 1389 ، 10:28
 

نظرات  

 
0 #11 anny 16 دی 1395 ساعت 04:34
Dear Manager,

Good day!

SUN BENEFIT here to confirm that we could provide you the best quality for Stretch Film :



Stretch Film machine use

PE Stretch Film manual use

Jumbo Stretch film

Pre Stretch film

POF shrink film




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Regards


Amy
SUN BENEFIT DEVELOPMENT CO., LTD.
Tel:++86-311-89808005
Skype:amy_8032
E-mail:Amy@sunben efit-development.com

Web:www.sunbenefit-development.com
نقل قول
 
 
0 #10 Jane 28 آذر 1394 ساعت 11:22
Packaging machines with video for reference
Hi, Purchasing manager,

Good day!
We are food packaging machine, pharmacy packaging machine manufacturer, with research and design advanced products.

If you are interested in these related products, we’ll send you our catalogue.

Thanks for your valuable time.

Jane
نقل قول
 
 
0 #9 buy followers cheap 13 شهریور 1393 ساعت 17:28
Thahks for finally writing about >SHRINK PACKAGING AND STRETCHWRAPPING
نقل قول
 
 
0 #8 Daniel Wang 29 بهمن 1390 ساعت 19:46
Dear partner ,


we, zhixin packaging material company , a polyolefin shrink film manufacturer ,was founded in 2000 year ,through 10 year development our produce capacity can reach 5000 tons POF shrink film per year .



On March of 2007 year ,our first branch plant was created in jiangxi province ,five months later, our xiamen branch office established too .



Our flag-product including three part : POF shrink film / PEstretch film / PVC shrink film .



since now ,our main clients involve FOXCONN 、FLEXTRONICS and GREE etc.



if you need our product as a end user or as a wholesale in your local area ,do not hesitate to contact with me, we will try our best to support you our best product and service .



p.s.

we will attend the "2012 international industrial package fair "

time ;March 7-9

booth: 2927,2954

place: Guangzhou ,China

the link as http://www.chinasinopack.com/GPAC12/Main/lang-eng/Information.aspx


best regards !

Daniel Wang

a professional POF shrink film manufacturer

致新包装有限公司
SHENZHEN ZHIXIN PACK MATERIAL CO.,LTD
TEL: +86 755 21508268 21508368
FAX: +86 755 21508098
MOBILE:+86 015919867602
MAIL: danielwilldo@ho tmail.com

WEBSITE: www.zhixin-sz.com
postcode: 518104
Unit 36,NO.2 industrial zone of maanshan,
shajing town,shenzhen,C hina
نقل قول
 
 
0 #7 Lyzbeth 01 ارديبهشت 1390 ساعت 14:12
I'm out of league here. Too much brain power on dislpay!
نقل قول
 
 
0 #6 Elyza 01 ارديبهشت 1390 ساعت 14:10
Superior thinking demonstrated above. Tahkns!
نقل قول
 
 
0 #5 Denver 01 ارديبهشت 1390 ساعت 14:09
IJWTS wow! Why can't I think of thgins like that?
نقل قول
 
 
0 #4 Morey 01 ارديبهشت 1390 ساعت 14:07
Good point. I hadn't tuohght about it quite that way. :)
نقل قول
 
 
0 #3 Winter 01 ارديبهشت 1390 ساعت 14:06
you've solved all my porblems
نقل قول
 
 
0 #2 marshal 01 ارديبهشت 1390 ساعت 14:05
That's really tihkinng out of the box. Thanks!
نقل قول
 

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ماشین سازی سپهرحمید در سال 1372 با هدف طراحی و ساخت ماشین آلات مدرن بسته بندی، در قم تاسیس گردید.

عمده فعالیت های ماشین سازی سپهرحمید ساخت انواع دستگاه های بسته بندی شرینک پک، وکیوم ، دوخت رومیزی ، استرچ، استرچ پالت، دوخت پایی ، دربند به دو صورت تولید سفارشی و انبوه میباشد.

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* مطالبی راجع به دستگاه بسته بندی شرینک پک

 

استعلام قیمت دستگاه (شرینک پک، استرچ پالت)

در صورتی که مایل به استعلام قیمت ماشین آلات بسته بندی (شرینک پک، استرچ پالت و...) هستید، فرم درخواست اطلاعات از مشتری را از قسمت دانلودها (اینجا کلیک کنید) به دست آورده و پس از تکمیل نمودن به شماره 02534233422 فاکس نمایید.

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معرفی یک محصول

  • دستگاه شرینگ تمام اتوماتیک دوگانه سوز
  • توضیحات:

    نام: شرینگ پک تمام اتوماتیک دوگانه سوز ( برقی و گازی )

    مدل : SH300.1

    مشخصات :

    رنگ کوره ای، برق سه فاز، گاز شهری، دارای سیستم کنترل حرارت، سیستم خنک کننده خروجی ( دو فن خنک کننده )، مجهز به دوخت پنوماتیک، نوارنقاله دور متغیر، مناسب خط تولید، با قابليت تعويض المنتها از خارج تونل

    ابعاد دستگاه شرینگ پک بر اساس بسته بندی متغیر است و معمولا دستگاه در انتهای خط تولید قرار میگیرد .

    از ویژگیهای  دستگاه شرینگ پک

    1. آماده به کار شدن سریع

    2. کاملا تمام اتوماتیک بوده به نحوی که بدون استفاده از نیروی انسانی میتواند محصولی را که از خط تولید بیرون آمده را بسته بندی نماید.

    جهت بسته بندی و شرینگ کردن محصولاتی مانند : کفش، مواد شوینده، مواد غذایی و کلیه محصولاتی که درون کارتن و یا ظرفی قرار میگیرد . این دستگاه مناسب محصولات با وزن بالای یک کیلوگرم میباشد.

    اطلاعات بیشتر

    فیلم مصرفی: نایلون

    درصورتی که مایل به استعلام قیمت دستگاه فوق هستید، فرم درخواست اطلاعات از مشتری را از قسمت مرکز دانلود به دست آورید و پس از تکمیل نمودن به شماره 02534233422 فکس نموده یا به ایمیل yazdan.pr@gmail.com ارسال نمایید.


    * اطلاعات بیشتر راجع به بسته بندی شرینک پک + فیلم نحوه کارکرد شرینک (کلیک کنید)

    کلمات کلیدی:

    شرینک ، شیرینک ، شرینگ، شیرینگ، دوگانه سوز، گازی و برقی، وکیوم،دستگاه بسته بندی، پک، شرینگ پک، سپهرحمید، نایلون، سلفون، پلاستیک ، SepehrHamid ، Pack ، packaging، فروش ، خرید، فروشنده، shering

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